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JXLQ-1000 Crawler Mobile Bucket Wheel Loader

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Date:2024-07-08
Author:Weifang Oujunbao Mining Machinery Manufacturing Co., Ltd,

Provide users with project design, process design and standard and non-standard product design and manufacturing

Product Introduction

I、Main applications

JXLQ-1000 tracked mobile single bucket wheel, with advanced design and manufacturing means, with perfect operation capability, it is suitable for stacking and loading and fetching loose materials in the storage yard in the industries of mining, coal, cement, municipal waste disposal, coking, large and medium-sized thermal power plants and metallurgical enterprises. Through conveyor belts, vehicles and other transportation equipment, the loose materials are transported into the storage yard or conveyed to the required location through conveyor belts. It is a kind of large and medium-sized loading and unloading equipment with high efficiency and continuous operation. 

II、Product highlights 

Structural design of the main components, and the optimization design of bucket wheel drive system transmission device, automatic control technology of bucket wheel stacker and reclaimer, field communication network technology, remote communication system technology, using computer vision technology monitoring the side, method, virtual prototype technology and virtual reality technology of bucket wheel reclaimer, amplitude device kinematic simulation technology, bucket arm

modal analysis, CATIA bucket 3D modeling technology and the application of power detection technology, improve the stability and reliability of equipment application

and operation. 

(1) High energy efficiency: for bulk materials, large continuous reclaiming capacity, wide working surface, high efficiency, rapid crawler travel and machine movement, saving time. 

(2) Less people: 1~2 people to operate (or unmanned) has realized automatic mining. 

(3) Low energy consumption: the total power of the equipment is 223KW, and the effective power is 206KW. With external 380 V AC, per kilowatt hour, calculated according to the local unit price of 1.5 yuan (local actual unit price), the mining cost per cubic meter is 0.31 yuan. Diesel generator sets with a power of 250KW, and it consumes 68L of oil per hour. According to the diesel calculation of 7 yuan / L, the mining cost per cubic meter is 0.952 yuan. Compared with traditional excavators, the same operating cost is reduced by 67%, and the procurement cost is reduced by 50%. One working capacity to replace 2-10 traditional excavators.

(4) Low mechanical use and maintenance cost: less vulnerable parts for daily maintenance, excavation bucket, bucket teeth, rollers, etc. 

(5) Good environmental protection performance: bucket wheel excavation, excavation arm conveying system, discharge arm conveying system running at low speed, less dust. (6) Good reliability: the whole machine uses 380V AC / diesel generator set as the power source, motor, reducer, etc. using domestic brands, electrical control

components, PLC, hydraulic system pump, valve using imported parts. 

(7) Equipment forward-looking: through the intelligent design of equipment control, it has realized the advanced automatic unmanned reclaiming, remote monitoring of the field working screen, remote control of equipment operation, remote monitoring of equipment operation data, equipment fault alarm maintenance, etc

The lubrication system improves the service life of each rotary component and reduces the equipment failure rate.

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Technical parameters
No.NameTechnical Parameter
1Machine size: (mm)21075x4200x6160
2Track size: (L x W)6000x600
3Theoretical capacity: (m3/h) 1000
4Rated bucket capacity0.25m3
5Bucket wheel diameter5.2m
6Number of bucket8
7Unit cutting force20kg/cm
8Rotary speed of bucket wheel8 r/min
9Material loosening characteristics0.85t/m3(coal)
10Slewing angle of the unloading arm
relative to the reclaiming arm
±90°
11Slewing angle of reclaiming arm 360°
12Conveyor belt width1.2m
13Conveyor belt speed2.8m/s
14Ground pressure100kpa
15Minimum turning radius7.5m
16Maximum travel speed of crawler8.5m/min
17Drive patternhydraulic drive
18Power source Diesel or electric drive
19Bucket wheel driving power132kw
20Bucket wheel arm conveyor belt driving power22kw
21Outfeed arm telescopic conveyor belt driving power30kw
22Bucket Wheel Arm Slewing Drive5.5kw x2
23Telescopic boom slewing drive3kw x2
24Track walking + oil cylinder lifting22kw
25Power of the whole machine223kw
26Diesel engine power350HP
27Weight of machine90T
0.097640s
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