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JXLQ-500 Crawler Mobile Bucket Wheel Loader

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Date:2024-07-08
Author:Weifang Oujunbao Mining Machinery Manufacturing Co., Ltd,

Provide users with project design, process design and standard and non-standard product design and manufacturing

Product Introduction

I、Main applications

JXLQ-500 Crawler Mobile Double Hopper Wheel is suitable for stacking and loading and fetching loose materials in the storage yard in the industries of mining, coal, cement, municipal waste disposal, coking, large and medium-sized thermal power plants and metallurgical enterprises. Through conveyor belts, vehicles and other transportation equipment, the loose materials are transported into the storage yard or conveyed to the required location through conveyor belts. It is a kind of large and medium-sized loading and unloading equipment with high efficiency and continuous operation. 

II、Product highlights

Structural design of the main components, and the optimization design of bucket wheel drive system transmission device, automatic control technology of bucket wheel stacker and reclaimer, field communication network technology, remote communication system technology, using computer vision technology monitoring the side, method, virtual prototype technology and virtual reality technology of bucket wheel reclaimer, amplitude device kinematic simulation technology, bucket arm modal analysis, CATIA bucket 3D modeling technology and the application of power detection technology, improve the stability and reliability of equipment application and operation.

 (1) High energy efficiency: for bulk materials, large continuous feeding capacity, wide working surface, high efficiency, rapid crawler travel and machine movement, saving

time.

 (2) Less people: 1~2 people to operate (or unmanned) has realized automatic mining. 

(3) Low energy consumption: the total power of the equipment is 166KW, and the effective power is 127KW. With external 380 V AC, per kilowatt hour, calculated according to the local unit price of 1.5 yuan (local actual unit price), the mining cost per cubic meter is 0.381 yuan. Diesel generator sets with a power of 200KW, and it consumes 50L of oil per hour. According to the diesel calculation of 7 yuan / L, the mining cost per cubic meter is 0.7 yuan. Compared with traditional excavators, the same operating cost is reduced by 46%, and the procurement cost is reduced by 50%. One working capacity to replace 2-10 traditional excavators. 

(4) Low mechanical use and maintenance cost: less vulnerable parts for daily maintenance, excavation bucket, bucket teeth, rollers, etc. 

(5) Good environmental protection performance: bucket wheel excavation, excavation arm conveying system, discharge arm conveying system running at low speed, less dust. 

(6) Good reliability: the whole machine uses 380V AC / diesel generator set as the power source, motor, reducer, etc. using domestic brands, electrical control components, PLC, hydraulic system pump, valve using imported parts.

 (7) Equipment forward-looking: through the intelligent design of equipment control, it has realized the advanced automatic unmanned feeding, remote monitoring of the

field working screen, remote control of equipment operation, remote monitoring of equipment operation data, equipment fault alarm maintenance, etc.

The lubrication system improves the service life of each rotary component and reduces the equipment failure rate.


Technical parameters
No.NameTechnical Parameter
1Machine size: (mm)20597x4200x6140
2Track size: (L x W)6000x600
3Theoretical capacity: (m3/h)500
4Rated bucket capacity0.09m3
5Bucket wheel diameter5.1m
6Number of bucket22
7Unit cutting force40kg/cm
8Rotary speed of bucket wheel 5 r/min
9Material loosening characteristics 2.35t/m3(iron mine)
10Slewing angle of the unloading arm±90°
11relative to the reclaiming arm
12Slewing angle of reclaiming arm360°
13Conveyor belt width 1m
14Conveyor belt speed 2m/s
15Ground pressure125kpa
16Minimum turning radius7.5m
17Maximum travel speed of crawler8.5m/min
18Drive patternhydraulic drive
19Power sourceDiesel or electric drive
20Bucket wheel driving power75kw
21Bucket wheel arm conveyor belt driving power22kw
22Outfeed arm telescopic conveyor belt driving power30kw
23Bucket Wheel Arm Slewing Drive5.5kw x2
24Telescopic boom slewing drive3kw x2
25Track walking + oil cylinder lifting22kw
26Power of the whole machine 166kw
27Diesel engine power335HP
0.113976s
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